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Equipment for homogeneous mixing of  alloys and creating uniform grain.

 
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PRODUCE YOUR OWN ALLOYS UNDER CAREFULLY CONTROLLED CONDITIONS

 
Gold Shot in Bucket The MEMCO ALLOY MASTER® gives you precision control of the melting, alloying and shotting process.

Memco, 'We Know How'

Alloy Master® Advantages

• Rapid induction melting
• Large ceramic crucible
• Accurate alloying temperature
• Deoxidizing atmosphere
• Powerful blender
• Clean, uniform shot
• Cool, quite, safe
• Reliable
CERAMIC CRUCIBLES
The unique MEMCO® ceramic crucible offers many advantages over common graphite crucibles:
• Completely inert to prevent chemical interaction and contamination of the melt.
• Durable ceramic also has much longer life because it does not oxidize, crumble and fall into melt.  It does not leak.
• Bottom pour arrangement assure maximum operator safety in pouring molten metal.
• Precision orifice controls pour rate to control shot size.
• Electrically transparent ceramic allows metal to be constantly stirred.
• Off center mounting of the valve rod provides unobstructed area to load large metal pieces and stir the metal.
 
ACCURATE METAL TEMPERATURE
Accurate, reliable alloying temperature is very important to the process.  Some alloys can tolerate only a few degrees error.  MEMCO® uses an immersion thermocouple in the bottom of the valve rod to directly measure the metal's temperature.  This bottom location gives accurate measurement regardless of the amount of metal.  This pyrometer is made specifically for use in the Alloy Master®.  A horn alerts the operator as it approaches the pre-selected temperature.
 
HEATING UNIT
Indirect heating of the unique ceramic crucible/susceptor arrangement eliminates burning metal.  Powerful, low frequency currents stir the metal to insure a homogeneous alloy and assist in removing oxides trapped in the metal.  Solid state generator provides excellent reliability and long life contrasted to short lived, expensive vacuum tubes.
 
GAS SYSTEM
Automatic gas control system assures the melt is protected at all times.  Reducing gas will remove oxides from the molten metal as it is stirred by the low frequency currents.  The gas system is not pressurized thereby eliminating the gas tight melting chamber and attendant problems.
 
BLENDER
The powerful blender uses a motor driven propeller immersed into the liquid metal that completely mixes all the components.  The speed and direction is controlled by the operator to ensure a homogenous mix.  The propeller is a high temperature ceramic that does not contaminate the alloy.  All mixing is done under a shield for operator safety.
 
SHOTTING SYSTEM
The shotting system rapidly converts the molten metal into clean, uniform shot.  The molten metal stream is safely contained within the stainless steel shot tube.   When shotting is finished, the pump drains the tube and tank.  The tank is rolled out, the tube is removed, and the shot bucket is removed.  This ensures quick and complete recovery of all shot.
 
Alloy Master with Features Description
 
PRACTICAL, LOWER OPERATING COST
Alloy Master® quietly heats the alloy, not the casting room!  Gone is the heat, roar and discomfort of the blast furnace.  Wire, plate and ingot molds can be filled on the adjustable mold platform.  The Alloy Master® uses standardized parts for quick replacement.  Many parts are available locally, since the machine is made in the USA with domestic parts.   All parts and supplies are available overnight from the factory.  The Alloy Master® is designed for safety.  High voltage coils are not exposed, and molten metal is kept safely away from the operator.  Electrical power components are UL recognized and it is constructed in accordance with the National Electrical Code of the USA.
 
Alloy Masters' wire, plate and ingot platform
Provision for platform for wire, plate, and ingots.


SPECIFICATIONS
CRUCIBLE
Type Ceramic bottom pour
Volume Capacity 61 cu in., 1000cc
Molten Fine Gold Capacity 19.3 Kg, 630 Tr. Oz.
Molten Sterling Silver Capacity 344 Tr. Oz.
POURING CHAMBER DIMENSIONS
in inches 8 1/2 x 8 x 9
in centimeters 22 x 20 x 23
PROTECTIVE GAS
Connection 1/4 in. hose
Flow meter 20 CFH (10 lpm)
Gas recommendation Forming (75% Nitrogen / 25% Hydrogen)
TEMPERATURE CONTROL
Accuracy 3ºC
Resolution 1ºC
Medium Temperature Refractories 1250ºC
High Temperature Refractories 1700ºC
COOLING REQUIREMENTS
Alloy Master® requires 1 gpm @ 50psi (4 lpm @ 3.3 bar)
Shotting system requires 1 gpm @ 50psi (4 lpm @ 3.3 bar)
POWER
Output 10KW
Requirements 230V, 30A, 3Ø, 50/60Hz.
Furnished with 5ft. cord, plug and receptacle. (NEMA L15-30R)
 
DIMENSIONS:
 
ACTUAL DIMS CRATED DIMS NET WEIGHT SHIP WEIGHT
ALLOY MASTER 23H X 32W X 17D 28H X 36W X 21D 155 lbs. 252 lbs.

SHOT SYSTEM 30H X 22W X 24D 35H X 25W X 26D 130 lbs. 200 lbs.

TABLE 48H X 24W X 30D 49H X 25W X 8D 72 lbs. 85 lbs.

Place your order today!  (214) 388-5656
Fax: 1-800-588-1747 or 214-388-8479

All prices are U.S. Dollars.  Please read our terms and conditions for further details.